IMA ILAPAK WA 14/50 + VT2000 OF P – Ligne d’ensachage

Manufacturer: Ilapak Italia S.p.A. (IMA Group)
Year: 2023
Type: Complete bagging line: Vegatronic VT2000 OF P vertical bagging machine + Weightronic WA 14/50 14-head multihead weigher + feeder + stainless steel platform

LINE-UP

1. Belt conveyor – PA.MA Service PTNMSX
2. Z-type lift with cleats – PA.MA Service PTNMSX-Z
3. 14-head combination weigher – Ilapak Weightronic WA 14/50
4. Vertical form-fill-seal (VFFS) bagging machine – Ilapak Vegatronic VT2000 OF P
5. Stainless steel platform (gantry) – FQS

– Maximum line dimensions: 4.81 x 3.00 x 7.35 m (H) (technical data sheet)
– Designed for use in cold/humid environments (deep-frozen products)

1. VEGATRONIC VT2000 OF P VERTICAL BAGGING MACHINE

– Vertical form-fill-seal (VFFS) bagging machine, open-frame version
– Tube and forming head
– Vertical longitudinal weld
– Horizontal cross-welding jaws with integrated cutting blade
– Belt-driven film transport
– Bag length controlled by an encoder
– Maximum mechanical output: 70 sachets per minute
– Film reel:
– Ø max : 600 mm
– Width: 400 mm
– Chuck: Ø 76 mm
– Maximum weight: 50 kg
– Current size: Ø 170 mm (can be changed on request)
– VEROL reel holder with pneumatic expandable shaft – rear-loading
– Film tensioning idler roller
– Touchscreen HMI control

2. WEIGHTRONIC WA 14/50 MULTIHEAD WEIGHING MACHINE

– 14 heads – 1 pre-dosing bucket + 1 weighing bucket per head
– 15 load cells: 14 weighing buckets + 1 beneath the central cone
– Central dispensing cone
– Electromagnetic radial vibration channels, which can be dismantled without tools
– Baskets opened by stepper motors – configurable cams
– Timing hopper
– Unloading via 4 removable chutes into the outlet hopper
– Maximum speed: 90 strokes per minute
– Bucket capacity: 5.0 l
– Maximum discharge volume (per discharge): 12.5 l
– Discharge weight range (per discharge): 100 g – 3,000 g
– Maximum length of parts: 150 mm
– Modes: weighing or piece counting, mixing of up to 4 sectors, multiple discharge per bag
– Automatic taring and calibration
– Ilapak HMI touchscreen:
– 4 access levels
– Recipes
– Statistics (mean, standard deviation)
– Alarm history
– Control of up to 4 external feeders
– Contact parts that can be removed without tools and are numbered per head
– AXIS F1035-E surveillance camera above the weighing machine – real-time display on the HMI (augmented reality mode)

3. PRODUCT POWER SUPPLY (PA.MA SERVICE)

PTNMSX belt conveyor:
– AISI 304 stainless steel frame
– Modular PP belt
– Effective width: 533 mm
– Effective length: 2405 mm
– Side panels, height 200 mm, hinged on one side
– Loading/unloading height: 3080 mm
– Speed: 22 m/min
– SEW SA37 gear motor – 0.37 kW – IP65
– Power supply: 400 V three-phase – 50 Hz
– Wash ramp with 10 nozzles

PTNMSX-Z Z-lift:
– AISI 304 stainless steel structure
– Modular PP belt with cleats – pitch 203.2 mm
– Effective width: 403 mm
– Effective length: 5,300 mm
– H 200 mm side rails on hinges
– Loading height: 2,660 mm
– Unloading height: 5,215 mm
– Speed: 24 m/min
– SEW SA47 gear motor – 0.75 kW
– Power supply: 400 V three-phase – 50 Hz
– Stainless steel loading hopper
– Inspection hatches

– Control of the conveyors via the bagging machine control cabinet

4. FQS GANTRY PLATFORM

– Stainless steel tubular structure designed for washing
– Weigher support positioned above the bagging machine
– Staircase with stringers and steps made from folded sheet metal
– Stainless steel handrails
– Bolted assembly (dismantlable)

DOCUMENTATION AVAILABLE

– EC declarations (production lines and machinery)
– Declarations of incorporation for conveyors
– User manuals (French / Italian)
– Risk assessments (French)
– Electrical and pneumatic diagrams
– Illustrated parts lists (IPB)
– Recommended spare parts lists (RSPL)
– Food contact certificates

Equipment dismantled and stored on Osertech’s premises.